For Serial Nos. 600,000 & Higher Part No. 109-4569 Rev. A
5 WARNING POTENTIAL HAZARD ♦ Hands, feet, hair, clothing, or accessories can become entangled in rotating parts. WHAT CAN HAPPEN ♦ Contact with rot
6 FIGURE 1 • Progressively greater care is needed as the slope increases. • Always avoid sudden starting or stopping on a slope. If tires
7 • Check carefully for overhead clearances (i.e. branches, doorways, and electrical wires) before driving under any objects and do not contact them
8 1.5 MAINTENANCE AND STORAGE 1.5.1 For engine maintenance, follow the engine manufacturer’s recommendations precisely as stated in the engine manu
9 PART NO. 1-513748 LOCATIONS: Bottom Side of Floorpan DO NOT OPERATEWITHOUT GUARDIN PLACE.1-513748PART NO. 1-513746 LOCATIONS: Rear RH Frame WARNING
10 PART NO. 109-3148 LOCATION: LH Side on Top Front of Mower Deck PART NO. 109-1215 LOCATION: RH Side of C
11 PART NO. 1-403005 LOCATION: Left and Right Corners of Mower Deck PART NO. 103-5881 LOCATION:
12 2. SPECIFICATIONS 2.1 MODEL NUMBER 2.2 ENGINE 2.2.1 Engine Specifications: See your Engine Owner’s Manual 2.2.2 RPM: Full Speed: 3750 RPM
13 2.6.2 Mounting: Hinged to tilt up for access to hydraulic pumps, battery and other components. Held in tilted position with scissor-type links.
14 2.10 DIMENSIONS 2.10.1 Overall Width: without deck deflector up deflector down 60” Deck 53.5 in. (135.9 cm) 61.4 in. (155.8 cm) 72.8 in. (1
- i - WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices can resu
15 3.1.2 Motion Control Levers: Located on each side of the console. The left lever controls the flow of hydraulic oil from the left hydrostatic pu
16 CAUTION POTENTIAL HAZARD ♦ Machine can spin very rapidly by positioning one lever too much ahead of the other. WHAT CAN HAPPEN ♦ Operator may lo
17 Brake must be engaged, motion control levers out (neutral lock position) and PTO switch “OFF” to start engine. (It is not necessary for the opera
18 3.2.3 Starting Engine: Brake must be engaged, motion control levers out (neutral lock position) and PTO switch “OFF” to start engine. (It is not
19 IMPORTANT: Operator must be in seat before the PTO can be engaged. Set throttle to "midway" position. Pull outward on the switch to t
20 WARNING POTENTIAL HAZARD ♦ Loading a unit on a trailer or truck increases the possibility of backward tip-over. WHAT CAN HAPPEN ♦ Backward tip-o
21 4. MAINTENANCE & ADJUSTMENTS WARNING POTENTIAL HAZARD ♦ While maintenance or adjustments are being made, someone could start the engine. WHAT
22 battery performance and life, recharge batteries in storage when the open circuit voltage drops to 12.4 volts. Note: To prevent damage due to fr
23 CAUTION POTENTIAL HAZARD ♦ Raising the mower deck for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous.
24 CAUTION POTENTIAL HAZARD ♦ Operating a mower deck with loose or weakened blade bolts can be dangerous. WHAT CAN HAPPEN ♦ A loose or weakened bla
- ii - EXMARK PARTS PLUS® PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark w
25 4.1.7 Check rollover protections systems (roll bar) pins Service Interval: Daily a) Make sure latch pin and hair pin are fully install
26 e) Clean around oil fill cap and remove cap. Fill to the specified capacity and replace cap. Use oil recommended in engine owner’s manual. DO
27 LUBRICATION CHART FITTING LOCATIONS INITIAL PUMPS NO. of PLACES SERVICE INTERVAL 1. Front Caster wheel hubs ∗0 2 ∗yearly 2. Front Caster Pivots ∗
28 h) If the axle assembly has had both spacer nuts removed (or broken loose), apply a thread locking adhesive to (1) spacer nut and thread onto the
29 b) Remove front carburetor cover from engine and clean around the intake manifold and carburetor. c) Reinstall the carburetor cover 4.1.20 Che
30 e) Then tighten nut until the next set of slots line up with the cross hole in shaft. f) Replace cotter pin. NOTE: Do not use antiseize o
31 e) Move lever out of transport (or 5” (12.7 cm) cutting height) position and down onto height adjustment pin to mow at selected height. f) To tr
32 Socket head adjusting screwJam nutRemove force on deck springs by loosening nuts hereSwivelG088811 ½” (29.2 cm) Front of UnitFor 72” DeckPlace loc
33 Reposition the adjusting pulley to the bottom of the slot. NOTE: When installing a new belt, it is necessary to reposition the right adjusting p
34 f) If adjustment is necessary, loosen jam nut above the trunion roller. Adjust the nyloc nut under the trunion roller until distance listed ab
iii CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount
35 e) If adjustment is needed, loosen the nut against the yoke and while applying slight rearward pressure on the motion control lever, turn the hea
36 a) This adjustment must be made with the drive wheels turning. Raise the rear of machine up and support with jack stands (or equivalent support
37 k) Shut off unit. Remove jumper wire from wire harness connector and plug connector into seat switch. 4.2.12 Caster pivot bearings pre-load adj
38 A higher tire pressure may provide a more uniform cutting height on rough terrain. A lower tire pressure provides more flotation. b) Check deck
39 ENGINE TROUBLESHOOTING TABLE PROBLEM NO FUEL IMPROPER FUEL DIRT IN FUEL LINE DIRTY AIRFILTER FAULTY SPARK PLUG ENGINE OVERLOADED BLOCKED FUEL FILT
40 7. ELECTRICAL DIAGRAM
41 8. HYDRAULIC DIAGRAM
42 9. 2-Year Limited Warranty Exmark Turf Equipment (For units purchased on or a
43 NOTES
- iv - TABLE OF CONTENTS 1. SAFETY PAGE 1.1 Safety Alert Symbol...
45 SERVICE RECORD Date Description of Work Done Service Done By
®MFG. CO. INC. SEE EXMARK’S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIG
1 1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety message
2 1.3.3 While mowing, always wear substantial footwear and long trousers. Do not operate equipment when barefoot or when wearing open sandals. 1.3.4
3 DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can igni
4 WARNING POTENTIAL HAZARD ♦ Gasoline vapor can collect inside enclosed trailers and may be ignited by electrical sparks or hot engine/exhaust compo
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