For Serial Nos. 600,000 & Higher Part No. 109-4288 Rev. A
5 WARNING POTENTIAL HAZARD ♦ Gasoline vapor can collect inside enclosed trailers and may be ignited by electrical sparks or hot engine/exhaust compon
6 WARNING POTENTIAL HAZARD ♦ Hands, feet, hair, clothing, or accessories can become entangled in rotating parts. WHAT CAN HAPPEN ♦ Contact with rota
7 1.4.4 Use EXTREME caution when mowing and/or turning on slopes as loss of traction and/or tip-over could occur. The operator is responsible for sa
8 • Remove or mark obstacles such as rocks, tree limbs, etc. from the mowing area. Tall grass can hide obstacles. • Use extreme care with attachmen
9 b) connect the negative or ground cable (-) from the negative post on the booster battery to the engine block as far away from the battery as possi
10 WARNING POTENTIAL HAZARD ♦ Hydraulic fluid escaping under pressure can penetrate skin and cause injury. WHAT CAN HAPPEN ♦ Fluid accidentally inje
11 PART NO. 1-523552 LOCATION: Top Surface of Hydraulic Tank PART NO. 1-643339 LOCATION: Inside Hood Suppo
12 2. SPECIFICATIONS 2.1 MODEL NUMBER: FR20KC; FR23KC; FR27KC 2.2 ENGINE 2.2.1 Engine Specifications: See your Engine
13 2.4.6 Safety Interlock System: PTO must be disengaged, brake engaged, and speed control lever in neutral position to start engine. (It is not ne
14 2.8 TIRES 20 HP & 23 HP Kohler Units Drive Front Caster Rear Caster (Single Tail Wheel) Pneumatic (Air-Filled) Semi-Pneumatic Semi-Pneumati
i WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices can result i
15 2.11 TORQUE REQUIREMENTS Bolt Location Torque Cutter Housing Spindle Nut (secured with threadlocker) 160-185 ft-lbs. (217-251 N-m) Bla
16 To make a zero turn to the left, pull the left lever back beyond neutral while holding the right lever slightly ahead of neutral. To make a ze
17 3.1.8 Hour Meter: Located on the right fuel tank console. The hour meter is connected to a pressure switch installed in the engine block and it re
18 3.3.3 Starting Engine: Brake must be engaged, speed control lever in neutral position and PTO switch “OFF” to start engine. (It is not necessary f
19 The PTO push-pull switch engages the cutting blades. Be sure that all persons are clear of the mower deck and discharge area before engaging the P
20 WARNING POTENTIAL HAZARD ♦ Loading a unit on a trailer or truck increases the possibility of tip-over. WHAT CAN HAPPEN ♦ Tip-over of the unit cou
21 4. MAINTENANCE & ADJUSTMENTS WARNING POTENTIAL HAZARD ♦ While maintenance or adjustments are being made, someone could start the engine. WHAT
22 4.1.2 Check battery charge: Service Interval: Monthly Allowing batteries to stand for an extended period of time without recharging them wil
23 4.1.4 Check safety interlock system. Service Interval: Daily a) Check starting circuit: Starter should crank with, parking brake engag
24 Run the engine at half throttle and pull up on the PTO engagement switch. The PTO must not engage. NOTE: If machine does not pass any of these t
ii EXMARK PARTS PLUS® PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will
25 drain, then close the valve by pushing inward and rotating 1/4 turn clockwise. Remove and retain the hose for future use. e) Replace the oil fil
26 4.1.10 Check tire pressures: Service Interval: 40 hrs. a) Stop engine, wait for all moving parts to stop, and remove key. Engage parki
27 4.1.13 Lubricate rear caster wheel hub: Service Interval: Once Yearly a) Stop engine, wait for all moving parts to stop, and remove key. En
28 4.1.15 Lubricate the brake rod bushings: Service Interval: 160 hrs. a) Stop engine, wait for all moving parts to stop, and remove key. En
29 4.1.21 Change fuel filter: Service Interval: As Required a) A fuel filter is installed between the fuel tank and the engine. Replace w
30 4.1.23 Wheel Hub – lock nut torque specification Service Interval: 500 hrs When tightening the lock nut on the wheel motor tapered shaft: a)
31 d) Locate the park brake spring assembly. See Figure 7. There should be a gap of 1/8” (3 mm) between the yoke and thin nyloc nut on the brake b
32 4.2.5 Motion control linkage adjustment WARNING POTENTIAL HAZARD ♦ Engine must be running and drive wheels must be turning so motion control adju
33 FIGURE 10 h) Move the motion control levers to the reverse position. Return the motion control levers to neutral. The wheels must sto
34 WARNING POTENTIAL HAZARD ♦ Weight transfer springs may have stored energy. WHAT CAN HAPPEN ♦ Removing the weight transfer springs without releasi
-iii- CONGRATULATIONS on the purchase of your Exmark mower. This product has been carefully designed and manufactured to give you a maximum amou
35 5. WASTE DISPOSAL 5.1 MOTOR OIL DISPOSAL Engine oil and hydraulic oil are both pollutants to the environment. Dispose of used oil at a certif
36 6.3 ENGINE WILL NOT START. a) Make sure the battery has a full charge. See section 4.1.2 for charging instructions. b) Be sure the throttle co
37 7. ELECTRICAL DIAGRAM
38 8. HYDRAULIC DIAGRAM
39 9. 2-Year Limited Warranty Exmark Turf Equipment (For units purchased on or
40 10. Evaporative Emission Control Warranty Statement California Evaporative Emission Control Warranty Statement Your Warranty Rights and Ob
®MFG. CO. INC. SEE EXMARK’S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIGHT
iv TABLE OF CONTENTS 1. SAFETY PAGE 1.1 Safety Alert Symbol...
1 1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety messages
2 CAUTION POTENTIAL HAZARD ♦ This machine produces sound levels in excess of 85 dBA at the operator’s ear when in operation. WHAT CAN HAPPEN ♦ Expos
3 DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A fire or explosion from g
4 DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite
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